Industries
The Demand for Reliable Assets Spans Across Industries.
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The demand for reliable assets spans across industries.
96% of manufacturers are developing a smart factory strategy, and utilizing technology like vibration or torque monitoring for predictive maintenance can increase safety and reduce downtime by 30-50%.
Perceptiv Intelligent Reliability Solutions leverages 135 years of industry and application knowledge to help you reduce unplanned downtime and extend the life of your equipment.
Let Perceptiv intelligence be your partner to build a more reliable tomorrow.
Food
Increase productivity and meet sanitation requirements with Perceptiv IP69K-certified vibration and temperature sensors. Extend the life of equipment by monitoring torque to detect mechanical stress and fatigue on mission-critical heavy processing equipment to plan-ahead and save maintenance time.
Applications:
- Mixers
- Oven fan drives
- Conveyors
- Fillers
- Depalletizers, Palletizers
- Pumps and compressors
- Etc.
Components:
- Motors
- Bearings
- Gearboxes
- Conveyor belts and chain
Beverage
Beverage manufacturing and bottling facilities are harnessing the power of Perceptiv Solutions to decrease costs, plan maintenance, and increase reliability capabilities. Implementing a predictive maintenance program can cut repair and overall haul time by up to 60%.*
Applications:
- Conveyors
- Bottlers
- Palletizers
- Pumps
- Compressors
Components:
- Motors
- Gear Motors
- Gearboxes
- Bearings
Metals
When it comes to metal processing, producing and recycling, Perceptiv Solutions does it all including torque, vibration and temperature monitoring and lubrication analysis. On average, Perceptiv Solutions help mill maintenance teams avoid over $250k in productivity losses per unplanned shutdown.
Applications:
- Rolling, roughing, reversing and finishing mills
- Overhead and gantry cranes
- Cooling towers
- Recycling shredders
Components:
- Shafts and spindles
- Gearboxes
- Motors
- Brakes and backstops
- Learn how a Michigan steel mill avoided $2 million in downtime after installing torque sensors on the spindles of two mill stands.
- Learn how a large metal recycling facility reduced maintenance costs of $250,000 with Expert S7000 Shredder Torque Monitoring.
- Learn how an aluminum adopted mill monitoring sensors to measure TAF (torque amplification factor) and TNF (torsional natural frequency) on costly spindles.
Mining
Lubrication analysis tracks oil, grease, and hydraulics on heavy-duty brakes and backstops, while vibration monitoring catches potential clogs on shaker screens. Perceptiv Solutions improves overall equipment efficiency (O.E.E.) on all types of mining applications.
Applications:
- Shaker screens
- Mine conveyors
- Winders/hoists
- Ball and SAG mills
Components:
- Gearboxes
- Shaft mounts
- Motors
- Bearings
- Brakes
- Conveyor Backstop Clutches
Aggregate
When it comes to heavy industry, Perceptiv Solutions does it all – vibration monitoring of conveyor bearings, ball mill gearboxes, and bucket elevators; temperature and current monitoring of motors; torque and vibration monitoring on crushers.
Applications:
- Ball mills
- Bucket elevators
- Crushers
- Shaker screens
- Depalletizers, Palletizers
- Pumps and compressors
- Etc.
Components:
- Bearings
- Gearboxes
- Motors
- Conveyor Backstop Clutches
- Brakes
Warehouse Distribution
Keeping miles of conveyor drives going strong can be tough. Did you know predictive maintenance can reduce downtime costs by up to 50%? Perceptiv Solutions’ remote vibration and temperature condition monitoring prolongs the life of your mission-critical components so you can deliver your packages on time.
Applications:
- Automated sortation and picking
- Overhead and ground level conveyors
Components:
- Gearboxes
- Motors
- Bearings