Perceptiv Intelligent Reliability Solutions span the spectrum of critical rotating components. Perceptiv intelligence provides you with condition monitoring and predictive maintenance solutions, all from Regal Rexnord, a leading global industrial powertrain manufacturer with over 125 years of engineering expertise and innovation.
Our broad capabilities can provide machine health monitoring on any equipment brand, so we can help you and your team across most complete powertrain applications in your facility. Our offerings support all maintenance strategies such as run-to-fail, route based, condition monitoring, and predictive and prescriptive maintenance.
We offer full, turnkey solutions supporting YOUR individual outcomes. By engaging with the Perceptiv team, you may receive a reliability consultation, solution design, installation and implementation, predictive analytics, prescriptive reliability reports, asset tagging, on-site diagnostics, and full, ongoing support for all hardware, software and services.
By subscribing to our Reliability Service Package, your maintenance team will receive monthly reports with prescriptive maintenance recommendations and trend analysis performed by our certified analysts to help extend equipment life, plan maintenance activities and proactively replace worn equipment.
Motors
Motors provide the main driving power for most industrial applications, so receiving alerts about potential problems before they start can avoid unplanned downtime and help ensure you meet your production goals.
Perceptiv remote vibration, temperature, and current monitoring provides early detection of:
- Misalignment
- Bearing defects (cage, outer/inner race rolling elements)
- Mounting issues (i.e. soft foot)
- Failing internal electrical components
Gearboxes
Gearboxes are critical in providing power and torque from the motor to other drive components. Monitoring gearbox conditions can prevent the failure of not only the gearbox, but the entire drive system.
Perceptiv remote vibration and temperature monitoring provides early detection of:
- Gear tooth wear and damage
- Misalignment
- Bearing defects (cage, outer/inner race rolling elements)
- Mounting issues (i.e. bolt looseness)
Bearings
Bearings can be an early indicator of overall drive and application health issues. When abnormal bearing vibration or temperature occurs, it often may go unnoticed until it is too late. That is where proactive health monitoring and alerts can provide you with the insights you need to proactively service or replace your bearings.
Perceptiv remote vibration and temperature monitoring provides early detection of:
- Misalignment
- Bearing defects (cage, outer/inner race rolling elements)
- Mounting issues (i.e. bolt looseness)
Drive Shafts/Spindles/Couplings
Running equipment at or beyond rated capacities can lead to torsional failure events. Often, shaft, spindle, or coupling fatigue goes unnoticed until unplanned downtime occurs. In many cases, measuring motor current is not enough to pick up torsional events.
Perceptiv continuous transient torque monitoring and torsional trend analysis provide prescriptive actions for maintenance based on:
- Torsional fatigue
- Transient Torque spikes
- Equipment being operated beyond design capabilities
- Torsional Natural Frequency trending
- Torque Amplification Factor (TAF) trending
- Pattern recognition